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State the different modes of failure of gear teeth and their possible remedies to avoid the failure.

Question: 

State the different modes of failure of gear teeth and their possible remedies to avoid the failure.

Answer: 

1. Bending failure. 2. Pitting. 3. Scoring. 4. Abrasive wear. 5. Corrosive wear Remedies to avoid failure: 1. Bending failure. In order to avoid such failure, the module and face width of the gear is adjusted so that the beam strength is greater than the dynamic load. 2. Pitting. In order to avoid the pitting, the dynamic load between the gear tooth should be less than the wear strength of the gear tooth. 3. Scoring. This type of failure can be avoided by properly designing the parameters such as speed, pressure and proper flow of the lubricant, so that the temperature at the rubbing faces is within the permissible limits. 4. Abrasive wear. This type of failure can be avoided by providing filters for the lubricating oil or by using high viscosity lubricant oil which enables the formation of thicker oil film and hence permits easy passage of such particles without damaging the gear surface. 5. Corrosive wear.. In order to avoid this type of wear, proper anti-corrosive additives should be used.