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What are the steps involved in general design procedure? Explain.

Question: 

What are the steps involved in general design procedure? Explain.

Answer: 

1. Recognition of need. First of all, make a complete statement of the problem, indicating the need, aim or purpose for which the machine is to be designed. 2. Synthesis (Mechanisms). Select the possible mechanism or group of mechanisms which will give the desired motion. 3. Analysis of forces. Find the forces acting on each member of the machine and the energy transmitted by each member. 4. Material selection. Select the material best suited for each member of the machine. 5. Design of elements (Size and Stresses). Find the size of each member of the machine by considering the force acting on the member and the permissible stresses for the material used. It should be kept in mind that each member should not deflect or deform than the permissible limit. 6. Modification. Modify the size of the member to agree with the past experience and judgment to facilitate manufacture. The modification may also be necessary by consideration of manufacturing to reduce overall cost. 7. Detailed drawing. Draw the detailed drawing of each component and the assembly of the machine with complete specification for the manufacturing processes suggested. Prepare assembly drawing giving part numbers, overall dimensions and part list. The component drawing is supplied to the shop flow for manufacturing purpose, while assembly drawing is supplied to the assembly shop 8. Production. The component, as per the drawing, is manufactured in the workshop