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Explain any two mounting methods of cylinder. ................

1) Centreline mounting Centreline mounts are used to take care of thrust that can occur linearly or along a centreline with the cylinder. Proper alignment is essential to prevent compound stresses that may cause excessive friction and bending, as piston extends. Additional holding strength may be essential with long stroke cylinders. 2) Foot mounting It consists of mounting the cylinder with the help of side end lungs or side covers. These mountings are used where cylinders are to be mounted on to surface parallel to the axis of cylinder

Explain the construction of 4/2 poppet valve with neat sketch & symbol.

4/2 puppet valve Figure shows a cross sectional schematic view of a poppet type 4/2 direction control valve. Inside the valve housing, a number of bores are engraved and interconnected through number of valve elements. The ports ‘P’, ‘R’, ‘A’, and ‘B’ shown in the diagram are designated as ‘Ppressure port, ‘A’ and ‘B’ – cylinder port and ‘R’ – exhaust port. In the position shown in the sketch, it is found that ‘P’ connects to ‘A’ and ‘B’ to ‘R’, When the elements are actuated by means of the push button, they are unseat and ‘P’ connects to ‘B’ and ‘A’ to ‘R’.

State the applications of following bearings with suitable reasons:

i) Deep Groove Ball bearing : Application: Electric Motor Reason: Capacity to take heavily axial load with high rotational speed ii) Taper roller bearing : Application: axle housing of automobile Reason: ability to take high radial load as well as thrust load iii) Thrust collar bearing: Application: Clutch of automobile Reason: ability to combine radial & axial load with min. speed iv) Needle roller bearing: Application: Differential of automobile Reason: takes less radial space. it has high radial load carrying capacity.

Explain the selection procedure of bearings from manufacturer’s catalogue.

1) Calculate radial and axial forces and determine dia. of shaft. 2) Select proper type of bearing. 3) Start with extra light series for given diagram go by trial of error method. 4) Find value of basic static capacity (co) of selected bearing from catalogue. 5) Calculate ratios Fa/VFr and Fa/Co. 6) Calculate values of radial and thrust factors.(X & Y) from catalogue. 7) For given application find value of load factor Ka from catalogue. 8) Calculate equivalent dynamic load using relation. Pe = (XVFr + YFA) Ka. 9) Decide expected life of bearing considering application.

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